Birmingham based Evac+Chair International

June 24, 2019

Evac+Chair International has been manufacturing in Sparkhill, since 1985, constructing evacuation chairs for stairway descent during an emergency.

The Sparkhill company has 43 employees and Evac+Chair has also expanded nationally and internationally, building a worldwide distribution network.

It is recommended that high-rise buildings have temporary places of refuge in each stairwell and evacuation chairs so that elderly people and those with disabilities or mobility difficulties can be safely removed if fire breaks out.

Evac+Chair sells to large and small venues, corporations, residential buildings, hotels, sports stadia, hospitals, outdoor clothing and equipment retailers, office buildings, schools, assisted living facilities, residential and commercial high-rise buildings.

Storage lockers used in a sports stadium 

Its customers include the Birmingham Royal Ballet, Cotswold Outdoors and Bristol Water.

Everton football club, which has future plans to relocate to a new stadium at Bramley Moore Dock on the Liverpool waterfront, has invested in four 300H Evac+Chairs evacuation chairs, bringing the total number of evacuation chairs up to 16 to make the stadium fully compliant.

Royal Caribbean takes safety very seriously and is now equipping their vessels with the Evac+Chair Power 800 (above, centre), so they are ready for any eventuality.

Exhibiting at the NEC’s annual Health & Safety Events, Evac+Chair demonstrations attract large crowds and in 2015 the company won an award for ‘Most Interactive Stand’.

 

 

 

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Brandauer: joint winner of the ‘Innovation in Manufacturing’ title

April 6, 2019

Our first coverage of Brandauer (2012) followed Carl Chinn`s broadcast on this Newtown company which had celebrated its 150th anniversary a few months earlier, mentioning that it had produced components for the Large Hadron Collider at CERN.

There were two other reports in 2015, one celebrating its successful reshoring and multi-skilling.

C.Brandauer & Co is one of the UK’s leading independent presswork specialists, manufacturing millions of precision components every week. It employs 65 people at its factory in Birmingham, investing in the latest technologies to ensure it can compete globally, with 70 per cent of its turnover going overseas to China, the EU and US. One such is Visi Vero CAD/CAM software and Microsoft Dynamics Navision, a state-of-the-art Enterprise Resource Planning system that helps to optimise processes.

It is also the only manufacturer in the UK with a license to manufacture EloPin®, a groundbreaking press-fit product which allows the solderless connection of terminal pins to a printed circuit board, which is promising to revolutionise the world of automotive electronics and the first contract, worth nearly £1m, has already been secured. Rowan Crozier (above, left), CEO of Brandauer, said “EloPin® is proving a global phenomenon and we fully expect it to generate over £2m of revenue in 2019.”

At the December West Midlands Tech Awards, organised by BirminghamLive and CoventryLive, The Mail reported that this SME manufacturer faced competition from many other firms to be named joint winner of the ‘Innovation in Manufacturing’ title, sharing the accolade with Jaguar Land Rover (JLR).

 

 

 

 

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Reynolds Technology wins Digital Engineering/Technology Award

December 27, 2018

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Some readers might remember news of Reynolds Technology in 2012. A management buy-out on 24th January 2000, led by Keith Noronha, had taken Reynolds – which had been acquired by an American company – back into private ownership, keeping all the employees on board and continuing to manufacture in Tyseley, Birmingham. After 90 years at Redfern Road, Reynolds moved to a modern factory building in Shaftmoor Lane, Hall Green, Birmingham.

RTL makes ‘high-end’ cycle frames renowned in the cycle industry, with 27 Tour de France champions crossing the finish line on bicycles built with Reynolds tubing.

Mr Noronha (centre) explains: ” We now have a much larger niche, high-end customer base that has doubled and includes sports cars, the oil industry and sports wheelchairs.

“The company works actively with Birmingham University to develop new high-performance materials and processes.

“It celebrated its 100th anniversary by announcing a complete product range, using steel, aluminium, titanium and carbon fibre”

Digital innovation

Reynolds won the Made in the Midlands award for their 3D print project collaboration, which has seen 3D printed ‘dropouts’ (components) go on commercial sale.

3D printing can create more complex structures than a process like casting can produce and tend to have a high strength-to-weight and a high stiffness-to-weight ratio. The process, which may be seen here, creates minimal waste, as the shape is built up, rather than being machined from a larger block of material. It allows for a customisable design. This means that parts such as these dropouts can be altered with the same ease as ordering a takeaway online.

Reynolds 3D printed titanium dropouts are tailor-made to integrate into its chainstays and seatstays. This indicates that 3D printed parts could well significantly reduce the time and cost for framebuilders, as they are built with such precision that they seamlessly attach to frames.

The award-winning 3D print project collaboration is an ongoing project between Reynolds, Renishaw, Independent Fabrication and Moss Bikes to develop two prototype frames using a 3D printed BB shell with an optimised design. At the award ceremony, Reynolds thanked employees at Renishaw, Independent Fabrication and Moss Bikes, as well as the team at Reynolds Technology themselves, for their hard work and dedication to introducing 3D printing to their range of technologies.

 

 

Read about the company’s history here.

 

 

 

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Fracino: five years on

September 30, 2018

Aston coffee machine manufacturer Fracino was first featured on this site in 2012, with two blogs following on in 2013 – one being The ’Made in Britain’ mark: the FT cites Birmingham firm Fracino.

It is good to hear of Fracino’s TV coverage, from a Shirley reader, who comments: “the BBC has caught up!” He sent word that TV news (21st September) had reported from the factory with interviews with the founder’s son and Fracino’s MD, Adrian Maxwell (above), emphasising the “Made in Britain” mark as a selling point. They also interviewed a young (girl) apprentice and another manufacturing boss from other companies who had come in for the item

An online search revealed that a few days earlier the Greater Birmingham Chambers of Commerce reported 17 new appointments, including service engineers, boiler manufacturers and assembly line operatives, increasing Fracino’s ‘multi-award winning team’ to 70, continuing:

“A third production line has been installed to meet increased demand and a multi-million pound investment programme has brought benefits including cutting-edge production and fabrication equipment and modern, energy saving technology”.

The team sells thousands of machines every year to customers including Subway, Patisserie Valerie, Living Ventures Restaurant Group, AMT Coffee and Pathfinder pub chains. The manufacturer also exports to over 70 countries worldwide.

Admirable aspects of its work include:

  • fabricating the majority of the company’s components in-house,
  • placing a high priority on its in-house training certification for engineers, introduced in 2015.

Selected as the nation’s premier coffee equipment and beverage supplier

The first ‘State of the nation’ survey, which targeted over 500 coffee shops, was followed by a ‘Hot to Stock’ study of more than 400 café owners. Fracino emerged as the nation’s premier coffee equipment and beverage supplier.

And last Friday, Catering Insight reported that Fracino was invited by BBC Breakfast to respond to findings by the manufacturer’s organisation, the EEF, on how the UK is the world’s ninth largest industrial nation though most people think it is only ranked 56th.

A BBC crew filmed live from Fracino’s manufacturing facility where 5,000 machines are produced annually – each displaying the Made in Britain marque.

With predictions that the UK will take its place among the world’s five biggest industrial nations by 2021 if current trends continue, Adrian Maxwell says British manufacturing – which makes up 44% of total exports and directly employs 2.6m people – plays a vital role. He added that although the UK market has faced major challenges over the last 12-18 months, mainly due to the uncertainty surrounding Brexit, the manufacturing sector is booming.: “Fracino is proud to be making a key contribution with quality products which are commissioned by global brands.”

 

 

 

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Protective coatings made by Indestructible – a family-owned company in Sparkhill

August 9, 2018

Indestructible Paint, a manufacturer of high performance paints and coatings, started in 1978 in a small workshop in Acocks Green. Today it operates from a growing storage and manufacturing facility in Sparkhill near central Birmingham and recently acquired adjacent premises that will allow for expansion. 

It is an independent family-owned company, employing some 50 people. Founder Doug Norton, the chairman, works with Brian Norton, managing director, brothers Alan (finance), Michael (IT) and sister Jill (logistics operations).

Brian Norton says: “As developer and manufacturer of high performance paints and coatings, we have always taken the view that reliability of supply and product innovation are fundamental – particularly when allied to a commitment to working closely with customers of all sizes and disciplines”. A video takes the viewer inside the factory.

Its coating paint – approved by many including Rolls Royce and Pratt & Whitney – protects metal used in harsh off-shore, industrial, or chemical environments against humidity, salt water and chemicals. Heat resistant coatings are used in stoves, vehicle exhausts, fireplaces, engines, radiators, barbeques and brake calipers. Its innovative research and development facility designs products to meet the needs of individual customers.

The company’s current focus is on finding environmentally friendly alternatives to hexavalent chrome-based coatings used in the aerospace and automobile industry. In the U.S., the EPA lists hexavalent chromium as a hazardous air pollutant because it is a human carcinogen, a “priority pollutant” under the Clean Water Act, and a “hazardous constituent” under the Resource Conservation and Recovery Act.” 

Indestructible Paint exports to 65 countries worldwide, has active distributorship agreements from the Far East to the USA and customers include leading manufacturers in aerospace, defence, marine and general engineering.

The company won a 2018 Made in the Midlands Export Award (2017 award winners filmed here) because it showed that it understands the complexities and barriers of the global market and has overcome them to export 70% of its turnover.

 

 

 

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Salts Healthcare, now at Birmingham’s Advanced Manufacturing Hub in Aston.

July 17, 2018

Last year Salts Healthcare, which manufactures medical devices, moved into the Apollo building in Birmingham’s Advanced Manufacturing Hub in Aston. Here is a brief history from its Wikipedia entry:

Brothers John and William Salt started out as apprentice locksmiths in Wolverhampton in the early 1700s. Using the skills gained from his apprenticeship, John Salt became a well established surgeons’ instrument maker. In 1793 the business was passed onto Richard Salt who opened a second site in Coleshill Street. Thereafter the business moved to Bull Street and then Cherry Street. By the end of the 19th century, trade in Birmingham was improving and the Salts’ business was awarded the Royal Seal of Approval. Demand for medical products continued to grow into the early 20th century and, during World War One, Salts manufactured artificial limbs for serviceman injured during the war.

Salts is divided into three divisions:

  • Stoma Care, which designs and manufactures stoma care devices and additional products;
  • Medilink, a network of 19 customer care centres that supply and dispense stoma care and continence products by all manufacturers
  • and Techstep, which manufactures custom-made paediatric orthopaedic footwear (above).

Salts Healthcare International has a UK based International team working with highly skilled, experienced people across the world.

 

 

 

 

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More good news from West Midlands manufacturers: ADI Electrical, W H Tildesley and Brooks Forging

March 30, 2018

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Gasification Plant Converting Waste to Fuel – a ’world first’

This post updates the 2016 coverage of Adi Electrical, whose head office is in Kings Norton, Birmingham.

The group offers building & refurbishment, electrical, engineering compliance management, environmental, maintenance, manufacturing automation & information systems, mechanical, project management, system efficiency, and utilities systems.

After integrating and installing a £5 million pilot plant in 2016 and 2017, which proved the commercial and technical feasibility of the concept, the projects arm of the business is now coordinating the installation, at Advanced Plasma Power’s Swindon site at South Marston business park. The plant is the first facility on the planet to produce a low carbon bio-substitute natural gas, BioSNG, from household waste. Read on here.

The Swindon installation is due to come on line this summer. When up and running, it will process 10,000 tonnes of refuse and waste wood every year to produce 22GWh of grid quality gas – enough to heat 1,500 homes or fuel 75 heavy goods vehicles, decarbonising heating and transport. The product can be pumped into the gas mains network to be used in existing gas appliances, such as domestic boilers and ovens, or compressed natural gas filling stations.

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Brooks Forgings’ collaboration with W H Tildesley

Updating 2016 news of Brooks Forgings, established in 1960, a leading UK supplier of hot-forged and machined fastener components. Its head office is in Cradley Heath and its manufacturing base is in Lye, Stourbridge.

In 2016 we also reported on W.H.Tildesley’s regeneration which included purpose-built forge buildings and extended shop floor area which has enabled it to house larger projects. Continual investment in people, plant and processes has made their facility the most modern forge in the UK.

All forge hammers were rebedded using the latest damping technology to minimise vibration and additional air-conditioning was installed to provide a cooler working environment and improve ventilation.

Tildesley is a member of the Midlands Aerospace Alliance and is described as having a long and successful history of supplying forgings to the aerospace industry, for ‘legacy applications’.

Brooks Forgings had a contract to manufacture and export a requirement for fourteen highly specialised lifting bail bars used to lift crucibles of molten aluminium at a treatment plant located in Bahrain. The project entailed numerous processes including upset forging, drop forging, hot bending, machining and an extensive testing regime.

All tooling for the project was designed and manufactured in-house. Each bail bar was installed in a test jig that was specifically designed to mirror the final application, packed suitably in custom built wooden cases and exported via air freight.

The two companies collaborated on this project for the first time since Tildesley joined the Brooks Engineering Group in April 2017.

 

 

 

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